Boost Your Brand with Custom Mailer Boxes That Stand Out
At Packings, we believe packaging is more than just a box—it’s an important part of your customer’s experience. Our custom mailer boxes USA turn every delivery into a special unboxing moment, helping people remember your brand and encouraging them to buy from you again. Built from robust corrugated cardboard, these boxes are meant to survive from warehouse shelves right through your customer's door.
Custom packaging, according to studies, boosts sales, improves the appearance of your brand, and even facilitates more seamless operation of your company. Actually, companies which use customized packaging often enjoy a 20–30% increase in return business. Custom sizes, full-color printing, and a selection of distinctive finishes let you design packaging that truly grabs attention.
Types of Custom Mailer Boxes Packings Offers
Whether you’re starting a subscription box or improving your online store packaging, our custom mailer boxes with logo bring together style and performance. We have many styles to suit your product and brand:
- Regular Slotted Container (RSC) Boxes: Traditional boxes with foldable flaps. Great for shipping heavy or large items.
- C-Series Mailer Boxes: Locking boxes that don’t need tape. Perfect for subscription boxes, clothes, and gift sets.
- One-Piece Folder Mailers: These custom size mailer boxes are made from one sheet that folds around flat items like books or prints.
- End-Open Mailer Boxes: Opens from the front for easy loading and a fun unboxing experience. Great for kits and documents.
- Display Mailers: Comes with a display panel so your product stands out at events or on shelves.
- Gable Boxes: Built-in handles make these ideal for gifts and giveaways.
- Square & Triangle Mailers: Unique shapes that help your products get noticed, great for limited-edition packaging.
- Pillow Boxes: Curved boxes that look elegant—ideal for small, light items like jewelry or makeup.
Each type can be printed inside and out, comes in custom sizes, and uses different paper types to match your style.
Materials & Construction Details
Our custom logo mailer boxes are made from strong materials that keep your products safe:
Flute Types (Thickness):
- E-Flute (1/16″): Thin (1.5 mm) and smooth. Best for light products and sleek designs.
- B-Flute (1/8″): Thicker (3.2 mm) and stronger. Great for heavier items and better stacking.
Paper Types:
- Magic White: Very smooth and bright white for high-quality color printing.
- Premium White: Clean and budget-friendly for everyday shipments.
- Kraft Brown:Custom kraft mailer boxes have a natural look that appeals to eco-conscious buyers.
Weight Capacity:
It can hold 1–30 lbs depending on the size and flute.
Sizes:
Choose from standard sizes or fully customize from 3″ to 25″ in length, 2″ to 25″ in width, and 1″ to 15″ in depth.
Our boxes are designed to resist pressure and stay strong throughout shipping.
Printing & Color Options
Make your packaging part of your branding with our custom mailer box printing services:
- Full-Color Printing: Vivid CMYK or RGB options are available for smooth color blends and sharp details.
- Spot Color & Pantone Matching: Get exact brand colors every time.
- White Ink Under-print: Helps your design stand out on kraft or darker papers.
- Inside/Outside Printing: Print on both sides for a full-brand experience.
Whether you need a simple logo or a full design, we offer unlimited colors with no extra setup charges.
Lamination & Finish Options
Add extra style and protection with our finishes:
Lamination Types:
- Gloss Lamination: It shields against scratches and increases color vitality.
- Matte Lamination: For a sophisticated, contemporary style, smooth, non-glossy surface.
- Soft-Touch (Silk) Lamination: Laminated silk feels silky and looks great.
Coatings:
- UV Coating: Designed to guard against chemicals and scratches, this light-cured, high-gloss coating
- Aqueous Coating (AQ): Smudge-preventing, environmentally friendly water-based coating Shows in matte, satin, or gloss.
- Spot UV: To improve visual contrast, gloss is added to certain areas, including logos.
Special Touches:
- Foil Stamping: Gold, silver, or other color shiny metallic accents.
- Embossing & Debossing: Raised or indented designs that add texture.
- Holographic & Metallic Films: Reflective effects with great attention grabbing power include holographic and metallic films.
Extra Features & Add-Ons
Make your boxes even more special with these options:
- Custom Tissue Paper: Add printed or colored tissue for extra branding and protection.
- Protective Inserts: They are ideal for securely retaining delicate objects, either of foam or cardboard.
- Adhesive Strips & Tapes: Simple water-activated or self-sealed tapes.
- Window Patches: Clear windows that show the product inside.
- Handles & Ribbons: For a high-end, gift-like vibe, include rope or ribbon handles.
These extras make your boxes more secure and add to the unboxing experience.
Eco-Friendly & Sustainable Packaging
Show your care for the environment with our green packaging options:
- Recyclable Materials: You can recycle them easily.
- FSC-Certified Paper: Made from ethically run-through forests.
- Soy-Based Inks: Safely colorful printing for the earth.
- Biodegradable Films: Lamination that breaks down organically without damaging the surroundings is known as biodegradable film.
- 100% Recycled Corrugated: Designed from recycled materials to form a complete recycling loop, 100% recycled corrugated.
- Plastic-Free Tapes & Glues: Cut away the use of plastic with water-activated tape.
Without compromising quality or style, our eco-friendlycustom corrugated mailer boxes help your business attract ethical consumers and fulfil sustainability targets.
Full Customization Options
We make it easy to create your boxes:
- Design Online: Upload your logo, pick your custom mailer box with insert style, size, and material, and finish with our 3D design tool.
- Instant Pricing: Get real-time quotes with no order minimum.
- Digital Proof: See a digital preview of your box in 1–2 business days.
- Fast Production: Your boxes are ready in just 7–10 business days, with rush options available.
From start to finish, our pleasant staff will assist you with design, file setup, and any customizing queries so your packaging project runs without problems.
Why Choose Our Custom Printed Mailer Boxes?
Strong and Durable:
Depending on your demand, we utilize single-wall corrugated cardboard in E Flute (1/16′ thick) or B Flute (1/8′ thick). These materials can carry goods from 1 to 30 lbs and keep them secure throughout delivery.
Bold, Beautiful Printing:
Show off your brand with sharp, photo-like printing using CMYK or offset methods. We also offer white ink under-print on kraft paper to make your colors really pop.
Sized Just Right:
From typical sizes: 6′×6′×2′, 10′×8′×4′, or 14′×12′×3′; or design your own unique size spanning 3′–25′ long, 2′–25′ wide, and 1′–15′ deep.
Eco-Friendly Choices:
Choose 100% recycled cardboard, FSC-certified paper, and soy-based inks to support your eco goals.
Quick Turnaround:
You’ll get a digital preview in just 1–2 business days, and we can produce your boxes in as little as 7–10 business days.
Proven to Improve Operations:
One company reduced product damage by 25% and cut foam use by 85% by switching to custom corrugated designs. This saved time and materials, showing how personalized packaging can save money and improve results.
Boost Your Brand with Bespoke Mailer Box Designs
Don't settle with basic packing; go unique with custom mailer boxes wholesale that protect your goods, wow your consumers, and expand your brand. Whether your project is starting a new subscription service, redesigning the packaging for your online shop, or designing a gift box experience, our knowledgeable staff and contemporary manufacturing techniques can help you realize your idea. Upload your design, choose your selections, and let us create the ideal packaging for your company starting now.
FAQs
How strong are mailer boxes?
They are very strong. Their corrugated layers absorb shocks and keep items safe during transit.
Can I Use them for Gifts?
Indeed! They create wonderful gift boxes. You may add a distinctive touch with tissue paper, ribbons, or bespoke printing.
What is the difference between mailer boxes and corrugated boxes?
- Structure: Custom design mailer boxes have a self-locking mechanism; corrugated boxes may need for tape closure.
- Material: Mailer boxes have a self-locking mechanism; corrugated boxes usually call for tape closure.
- Assembly: While corrugated boxes need more time and supplies to set up, mailer boxes are simple to fold and assemble.
- Appearance: Corrugated boxes are more simple and practical; mailer boxes are generally more fashionable and customizable.
How do I pack items in a mailer box?
- Place cushioning (bubble wrap or paper) at the bottom.
- Lay your product inside.
- Fill gaps with more cushioning.
- Close and lock the flaps.
Can I Use them for food packaging?
Of course. Food grade, FDA certified materials and inks make them suitable for snacking, sweets, and other dry foods.
How do I recycle the box?
Just fold flat and toss in your curbside paper recycling bin. First take off any labels or tapes.
